Mailer box

The perfect way to send your items safely! Our sturdy and durable mailer boxes are designed to protect your products during transit, keeping them safe and well-protected for delivery. With its lightweight structure and self-sealing closure, you can be sure that your items will arrive in perfect condition. With your custom design and endless color options, let your clients have an unboxing experience of a lifetime.

Get a Quote

You may contact us by email at pony@gift-packaging.net,barry@gift-packaging.net and we’ll get back to you within 24 hours.
If you require immediate assistance you may also contact us by phone/whatsapp at +86 13192466617,+86 15875472582

No Die & Plate Charges

Customer Satisfaction

Low Minimum Order Qty

Free Sample

Free Graphic Designing

Quick Turnaround Time

No Die & Plate Charges

Free Sample

Quick Turnaround Time

Free Graphic Designing

What is a Custom Mailer Box?

Custom mailer box is a self-locking packaging solution commonly used for shipping and e-commerce for having a sturdy design, which features a double-sided wall construction with flaps that fold over and interlock without additional tape or adhesives. The top flap tucks into the box front, creating a secure closure. Mailer boxes are ideally used as shipping or subscription boxes to dispatch clothing, electronics, or other items that need extra protection.

Material Used for Mailer Packaging
Mailer packaging boxes are made from high-quality and long-lasting materials such as corrugated, cardboard, and kraft which also provides protection.

Corrugated: This is made from a fluted sheet layered between two liners and this cardboard is intended for the heavy product packaging. The multilayered corrugated structure ensures crush resistance allowing the box by style to resist shipping challenges while maintaining product stability.

Kraft Paper: This is an eco-friendly material that is made from wood pulp and processed into a strong and fibrous sheet. This is also known for its strength and sustainability. This material is recyclable and has a rustic appearance.

Cardboard: It is made by pressing together moist fibers, and wood pulp like grass or rags. This provides stability and is also lightweight. You can easily customize this with vibrant prints making it a perfect choice for mailer packaging.

 

A-Flute:

This is the thickest and strongest flute option we offer. It provides excellent protection for heavy or fragile items and is ideal for shipping products that require extra cushioning.

B-Flute:

This is a medium -thick flute option that offers good protection for a wide range of products. It’s a versatile option that can be used for everything from shipping clothing to fragile items.

C- Flute:

This flute option provides a good balance between strength and thickness. t’s ideal for shipping products that require moderate cushioning and protection

E- Flute:

This is the most common flute option we offer and is ideal for Products don’t require as much cushioning or protection. It’s often used for packaging Products like books, cosmetics, and electronics.

How Mailer Boxes Can Promote Your Business?

By offering customers an engaging branded unboxing experience, mailer boxes can greatly increase business exposure. Custom designs that include your logo and colors increase brand visibility and recognition. High-quality materials make a lasting impression and demonstrate your dedication to quality. Inserts and compartments are examples of unique structural elements that can improve product presentation and give your products a more upscale feel. Furthermore, personalized messages or promotional offers within the box promote customer loyalty.

Eco-friendly Materials for Mailer Packaging

We are dedicated to delivering eco-friendly mailer packaging materials that prioritize sustainability while keeping the durability and quality of boxes. Our packaging solutions are prepared to lower environmental impact while protecting your products.

Available Printing & Finishing Methods With the range of printing and finishing options we provide for custom mailer boxes, you can make visually striking designs that truly convey your brand.

Printing Methods

Digital printing: This method is great for small runs because it produces high-quality images quickly without compromising detail. This process works well for limited editions or seasonal promotions because it is affordable for small quantities.

Offset Printing: This traditional technique works well for larger quantities because it yields clear details and brilliant colors. Offset printing is renowned for producing consistently excellent results, so your designs will look amazing in every box.

Finishing Options

Matte Coating: This offers a protective layer and a smooth non-reflective finish to improve the quality of the boxes.

Glossy Coating: It adds a shiny layer and provides color vibrancy to create a highlighting effect for designs to draw the attention of your customers

UV Coating: This is the protective layer that adds a glossy sheen and increases the durability of the mailer boxes.

Add Ons

Spot UV: It gives a specific area a shiny finish and creates a highlighting combination between matte surfaces.
Embossing/ Debossing: This process raised and recessed patterns with a noticeable tactile aspect on the surface of your packaging.
Foil Stamping: It adds a metallic finish like gold, or silver to specific areas to increase the luxury appeal of the boxes.

Why Choose Our Mailer Boxes for Your Products?

Choose our mailer boxes for your products because they are durable, customizable, and have a professional appearance. Our boxes, made of high-quality materials, protect your items during transit while remaining visually appealing. You can create a unique unboxing experience that improves brand recognition by having complete control over the design, including branding elements.

Our fully customizable designs let you integrate branding elements for increased visibility.

Our mailer boxes are simple to assemble, saving you time in the packaging process.

We provide environmentally friendly materials, promoting sustainability in your packaging choices.

A memorable opening experience promotes your brand and increases customer satisfaction.

Learn more about our Material and Finishing options

01

Submit Your Artwork Design & Requirements

Submit your custom design and specs for the boxes through the Website Portal and discussing with one of our Representative. Ensure that you include all relevant details such as dimensions, material preferences, and artwork files.

02

Get a Quotation

Once the design and requirements are submitted, you will receive a quotation based on the packaging type, order quantity, and additional customizations. This step includes reviewing costs for various features and ensuring they align with your budget.

03

Review Proofs & Samples

Before full production, digital proofs or physical samples may be provided to review. This is your opportunity to make any final changes or corrections before mass production.

04

Production & Shipping

Once you approve the order it goes into production. Depending on the company, shipping timelines and tracking information will be provided once production is completed.

Box Style

Mailer box

Retail Boxes

All Custom Sizes & Shapes

MOQ

Starting from 100 Boxes

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock

Printing

Digital (Standard and HD Print), Lithography, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors

Finishing

Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling

Included Options

Die Cutting, Gluing, Scored,Perforation

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turnaround

8 - 10 days / For Rush Order Contact Us

Shipping

Flat

Start your Packaging Journey Today

Get to know our range of packaging solutions and choose one that meets your needs.

What our customers say about Sunshine Gift Packaging

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FAQ

Our most frequently asked questions

What is the minimum order quantity of my order?

The minimum order quantity (MOQ) is 200 units, The client could order more than 200 units depending on their brand requirements.

What kind of information do I need to provide before making the quotation?
    • Your box target quantity.
    • Your packaging box size. length, width and height.(Example: 228*152*76mm or 9*6*3inch)
  • Provide the packaging file.(Can discuss detail with us.)
  • Your receiver address and zip code. (For us to calculate the shipping freight.)
What is your turnaround time on my packaging order?

Our production time is around 8 to 15 business days after you paid amd confirm the samples,if you have any rush order then you can contact us to get faster turnaround time.

The turnaround time depends upon the order volume and box dimensions too.

What types of custom packaging solutions do you offer?

We have a wide range of custom packaging solutions for different industries including Retail, E-commerce and other types of custom boxes. Folding box, mailer box, gift box, drawer box, card box, video box, and any other style.

And you can send your box style and idea to us, and discuss more boxes details with our expert.

How does the custom packaging design process work?

The custom packaging design process has the following steps

Discuss the packaging requirements with the expert designers.

Finalize the artwork design for your custom boxes.

Prepare the dieline template.

Get the sample approval from the clients.

Start the box production, printing and finishing process

Deliver the custom boxes to the client's destination.

What File Types do you Support for Custom Artwork?

We support Adobe photoshop, Adobe llustrator and PDF for custom artwork design.

What kinds of transportation methods do you have?

According to your requirements and budget, we offer express delivery, sea transportation, and railway transportation. Different countries, different addresses, and different transportation methods result in varying transportation times. Usually, we recommend sea transportation, which takes around 30 to 40 days. And the air delivery time is approximately 5 to 7 days. You can discuss with our team to come up with the best solution.

Can l Order a Sample Before Bulk Order?

Yes, you can order samples before bulk order to approve the box design, printing quality and box dimensions to proceed with further production process.

If you don't need to receive the samples in person, generally speaking, after you make the payment, we will arrange a sample before production, take photos or videos to confirm it for you, and then start the production of the bulk goods. This way, it can save more time and costs. The processing time for the samples usually takes 2 to 3 working days. If express delivery is required, the shipping time will be 5 to 7 working days.

What printing options and colors are available for custom packaging?

We offer 4 printing options for custom packaging includes:

Digital Printing

Offset Printing

Screen Printing

Flexographic Printing

And for Colors Options we work in CMYk and PMS color for printing.

What Payment Methods do you accept?

Currently, we support bank card transfers and online wire transfers. In the future, we will launch third-party platform payments. For details, please feel free to contact us.